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@ -37,10 +37,7 @@ import java.io.IOException;
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import java.time.Duration;
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import java.time.Duration;
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import java.time.LocalDateTime;
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import java.time.LocalDateTime;
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import java.util.*;
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import java.util.*;
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import java.util.concurrent.ArrayBlockingQueue;
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import java.util.concurrent.*;
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import java.util.concurrent.BlockingDeque;
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import java.util.concurrent.ThreadPoolExecutor;
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import java.util.concurrent.TimeUnit;
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import java.util.stream.Collectors;
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import java.util.stream.Collectors;
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/**
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/**
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@ -98,6 +95,8 @@ public class PlcService {
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@Resource
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@Resource
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private RfidLiveService rfidLiveService;
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private RfidLiveService rfidLiveService;
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ExecutorService executor = Executors.newFixedThreadPool(20);
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public static Map<String, Set<String>> wmsTrayCodeMapByTask = new HashMap<>();
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public static Map<String, Set<String>> wmsTrayCodeMapByTask = new HashMap<>();
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private static ThreadPoolExecutor threadPoolExecutor = new ThreadPoolExecutor(1, 8, 200, TimeUnit.MINUTES, new ArrayBlockingQueue<>(100000));
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private static ThreadPoolExecutor threadPoolExecutor = new ThreadPoolExecutor(1, 8, 200, TimeUnit.MINUTES, new ArrayBlockingQueue<>(100000));
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@ -633,10 +632,11 @@ public class PlcService {
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Street street = streetService.getStreetByPlcId(plcCmdInfo.getPlcId());
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Street street = streetService.getStreetByPlcId(plcCmdInfo.getPlcId());
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CronTab.putTime(street.getId());
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CronTab.putTime(street.getId());
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plcCmdInfo.setStreetName(street.getName());
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plcCmdInfo.setStreetName(street.getName());
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List<LightSource> lightSources = lightSourceMapper.selectList(new QueryWrapper<LightSource>().eq("street_id", street.getId()));
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//暂时不使用光源
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/*List<LightSource> lightSources = lightSourceMapper.selectList(new QueryWrapper<LightSource>().eq("street_id", street.getId()));
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lightSources.forEach(lightSource -> {
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lightSources.forEach(lightSource -> {
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HikControlSocket.openLight(lightSource.getIp(), lightSource.getPort(), configProperties.getLightSource().getIndex(), 1);
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HikControlSocket.openLight(lightSource.getIp(), lightSource.getPort(), configProperties.getLightSource().getIndex(), 1);
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});
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});*/
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log.info("盘点摄像头变化参数:" + plcCmdInfo.toString());
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log.info("盘点摄像头变化参数:" + plcCmdInfo.toString());
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Integer cameraId = getCameraByPlcCmdE(plcCmdInfo, plcCmdInfo.getLeftRight1());
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Integer cameraId = getCameraByPlcCmdE(plcCmdInfo, plcCmdInfo.getLeftRight1());
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@ -664,47 +664,67 @@ public class PlcService {
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}
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}
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//托盘码
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//托盘码
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String trayCode = null;
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String trayCode = null;
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Boolean trayCheck = Boolean.TRUE;
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Boolean trayCheck = Boolean.FALSE;
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//如果是用扫码枪 扫 托盘码,就直接扫
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//如果是用扫码枪 扫 托盘码,就直接扫
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//if(configProperties.getScanCodeMode().getTray() == 2){
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//if(configProperties.getScanCodeMode().getTray() == 2){
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log.info("扫码类型:" + configProperties.getScanCodeMode().getTray());
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log.info("扫码类型:" + configProperties.getScanCodeMode().getTray());
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//托盘使用sick扫码枪
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//托盘使用sick扫码枪
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// SensorGun sensorGun = sensorService.getSensorByPlc(street.getId(), plcCmdInfo.getLeftRight1());
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SensorGun sensorGun = sensorService.getSensorByPlc(street.getId(), plcCmdInfo.getLeftRight1());
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SensorGun sensorGun = sensorService.getSensorByPlc(street.getId(), plcCmdInfo.getLeftRight1());
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Future<String> sickFuture = executor.submit(() -> {
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long startsickTime = System.currentTimeMillis();
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String code = "";
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if (sensorGun == null) {
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if (sensorGun == null) {
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trayCode = "扫码枪识别异常";
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code = "扫码枪未配置";
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trayCheck = Boolean.FALSE;
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log.error("no sensor gun config in database ,street id:{},direction:{}", street.getId(), plcCmdInfo.getLeftRight1());
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log.error("no sensor gun config in database ,street id:{},direction:{}", street.getId(), plcCmdInfo.getLeftRight1());
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} else {
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} else {
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trayCode = SickSocket.readOCR(sensorGun.getIp(), sensorGun.getPort(),configProperties.getScanCodeMode().getSickScanTime());
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try {
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log.info("sensor tray code:{}", trayCode);
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code = SickSocket.readOCR(sensorGun.getIp(), sensorGun.getPort(), configProperties.getScanCodeMode().getSickScanTime());
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} catch (Exception e) {
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}
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log.info("sensor tray code:{}", code);
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if ("".equals(wmsTrayCode)) {
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if ("".equals(wmsTrayCode)) {
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//托盘码为空,无货物
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//托盘码为空,无货物
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//只要扫码枪未识别出条码,即认为盘点正确
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//只要扫码枪未识别出条码,即认为盘点正确
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if (StringUtils.isEmpty(trayCode) || trayCode.equals("NoRead")) {
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if (StringUtils.isEmpty(code) || code.equals("NoRead")) {
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trayCode = "";
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code = "";
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trayCheck = Boolean.TRUE;
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} else {
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} else {
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trayCode = "扫码枪识别异常";
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code = "扫码枪识别异常";
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trayCheck = Boolean.FALSE;
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log.warn("sick ocr error:{}", code);
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log.warn("sick ocr error:{}", trayCode);
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}
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}
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} else {
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} else {
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if (StringUtils.isEmpty(trayCode) || trayCode.equals("NoRead")) {
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if (StringUtils.isEmpty(code) || code.equals("NoRead")) {
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trayCode = "扫码枪识别异常";
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code = "扫码枪识别异常";
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trayCheck = Boolean.FALSE;
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log.warn("sick ocr error:{}", code);
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log.warn("sick ocr error:{}", trayCode);
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} else {
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} else {
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log.info("sick ocr:{}", code);
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//扫到就认为正常
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//扫到就认为正常
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trayCheck = Boolean.TRUE;
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code = "";
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}
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}
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}
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}
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}
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}
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long endsickTime = System.currentTimeMillis();
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log.info("sick time:{}millisecond", startsickTime - endsickTime);
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return code;
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});
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// RFID
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// RFID
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// RFID rfid = rfidService.getRFIDByPlc(street.getId(),plcCmdInfo.getLeftRight1());
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// RFID rfid = rfidService.getRFIDByPlc(street.getId(),plcCmdInfo.getLeftRight1());
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Boolean trayRFIDCheck = Boolean.FALSE;
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Boolean trayRFIDCheck = Boolean.FALSE;
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Future<String> rfidFuture = executor.submit(() -> {
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long startRfidTime = System.currentTimeMillis();
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String code = "";
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Set<String> tags = new HashSet<>();
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Set<String> tags = new HashSet<>();
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try {
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try {
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RFIDCheck(plcCmdInfo, true);
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RFIDCheck(plcCmdInfo, true);
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@ -719,19 +739,24 @@ public class PlcService {
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if (wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum()) != null
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if (wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum()) != null
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&& tags.containsAll(wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum()))) {
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&& tags.containsAll(wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum()))) {
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trayRFIDCheck = Boolean.TRUE;
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log.info("扫描成功");
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} else {
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} else {
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if(trayCheck){
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trayCode = "RFID扫描失败";
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}else
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trayCode += ";RFID扫描失败";
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if (wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum()) != null) {
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if (wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum()) != null) {
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wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum()).removeAll(tags);
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wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum()).removeAll(tags);
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log.info("未扫到数据为:{}", wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum()));
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log.info("未扫到数据为:{}", wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum()));
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for (String str : wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum())) {
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if (str.length() == 14) {
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code = "RFID扫描失败";
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log.info("未扫描到箱体" + str);
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}
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}
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if (wmsTrayCodeMapByTask.get(plcCmdInfo.getOrderNum()).size() > configProperties.getRfid().getGraceNumber()) {
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code = "RFID扫描失败";
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}
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}
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}
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trayRFIDCheck = Boolean.FALSE;
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}
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}
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wmsTrayCodeMapByTask.remove(plcCmdInfo.getOrderNum());
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RFID rfid = rfidMapper.selectOne(new QueryWrapper<RFID>().eq("street_id", street.getId()));
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RFID rfid = rfidMapper.selectOne(new QueryWrapper<RFID>().eq("street_id", street.getId()));
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if (!rfidLiveService.getRfidLive(plcCmdInfo, street, wmsTrayCode)) {
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if (!rfidLiveService.getRfidLive(plcCmdInfo, street, wmsTrayCode)) {
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rfidLiveService.rfidRemoveLive(plcCmdInfo, street, rfid);
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rfidLiveService.rfidRemoveLive(plcCmdInfo, street, rfid);
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@ -739,6 +764,35 @@ public class PlcService {
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rfidLiveService.rfidSave(plcCmdInfo, String.join(",", tags), street, rfid);
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rfidLiveService.rfidSave(plcCmdInfo, String.join(",", tags), street, rfid);
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}
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}
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long endRfidTime = System.currentTimeMillis();
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log.info("rfid time:{}millisecond", startRfidTime - endRfidTime);
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return code;
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});
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try {
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String sickCode = sickFuture.get(); // get()会阻塞直到结果可用
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String rfid = rfidFuture.get(); // get()会阻塞直到结果可用
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log.info("sickCode:{}", sickCode);
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log.info("rfid:{}", rfid);
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trayCode = sickCode;
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if (sickCode != null && !"".equals(sickCode)) {
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trayCode = trayCode + ";";
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} else {
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trayCheck = Boolean.TRUE;
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}
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if (rfid == null || "".equals(rfid)) {
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trayRFIDCheck = Boolean.TRUE;
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}
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trayCode += rfid;
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if ("".equals(trayCode)) {
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trayCode = "盘点正确";
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}
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} catch (InterruptedException | ExecutionException e) {
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e.printStackTrace();
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}
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OrderInfo orderInfo = new OrderInfo(street, plcCmdInfo, 1, cmdCode);
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OrderInfo orderInfo = new OrderInfo(street, plcCmdInfo, 1, cmdCode);
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Stock stock = stockMapper.getByStreetAndDirectionAndSideAndRowColumn(orderInfo.getStreetId(), plcCmdInfo.getFromDirection(), orderInfo.getSeparation(), orderInfo.getRow(), orderInfo.getColumn());
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Stock stock = stockMapper.getByStreetAndDirectionAndSideAndRowColumn(orderInfo.getStreetId(), plcCmdInfo.getFromDirection(), orderInfo.getSeparation(), orderInfo.getRow(), orderInfo.getColumn());
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String scanCode = null;
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String scanCode = null;
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